{"id":5813,"date":"2017-09-06T19:00:24","date_gmt":"2017-09-06T17:00:24","guid":{"rendered":"https:\/\/www.sacome.com\/avoid-intergranular-corrosion\/"},"modified":"2019-05-08T21:06:42","modified_gmt":"2019-05-08T19:06:42","slug":"avoid-intergranular-corrosion","status":"publish","type":"post","link":"https:\/\/www.sacome.com\/en\/avoid-intergranular-corrosion\/","title":{"rendered":"How to avoid intergranular corrosion?"},"content":{"rendered":"<p>[et_pb_section bb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; parallax=&#8221;on&#8221; parallax_method=&#8221;off&#8221; _builder_version=&#8221;3.0.63&#8243; background_image=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/06\/Corrosion-Intergranular-en-Aceros-Austeniticos_seccion1.jpg&#8221; next_background_color=&#8221;#ffffff&#8221;][et_pb_row admin_label=&#8221;row&#8221; custom_padding=&#8221;30px|0px|0px|0px&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.0.63&#8243;][et_pb_column type=&#8221;4_4&#8243;][et_pb_blurb admin_label=&#8221;Blurb&#8221; animation=&#8221;bottom&#8221; text_orientation=&#8221;center&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.17.6&#8243; max_width_tablet=&#8221;50px&#8221; alt=&#8221;Intergranular corrosion&#8221; \/][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=&#8221;row&#8221; custom_padding=&#8221;0px|0px|0px|0px&#8221; background_position=&#8221;&quot;&amp;quot;&amp;amp;quot;&amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;top_left&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;quot;&amp;amp;quot;&amp;quot;&quot;&#8221; background_repeat=&#8221;&quot;&amp;quot;&amp;amp;quot;&amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;repeat&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;quot;&amp;amp;quot;&amp;quot;&quot;&#8221; background_size=&#8221;&quot;&amp;quot;&amp;amp;quot;&amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;initial&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;quot;&amp;amp;quot;&amp;quot;&quot;&#8221;][et_pb_column type=&#8221;4_4&#8243;][et_pb_text admin_label=&#8221;Text&#8221; background_layout=&#8221;dark&#8221; text_orientation=&#8221;center&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.17.6&#8243; background_color=&#8221;rgba(53,120,155,0.65)&#8221; module_alignment=&#8221;center&#8221;]<\/p>\n<h2 style=\"font-size: 36px; font-weight: 300;\">Intergranular corrosion in austenitic stainless steel<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=&#8221;1&#8243; fullwidth=&#8221;off&#8221; specialty=&#8221;off&#8221; prev_background_color=&#8221;#000000&#8243; next_background_color=&#8221;#000000&#8243;][et_pb_row background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.0.63&#8243;][et_pb_column type=&#8221;4_4&#8243;][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>How to avoid intergranular corrosion? \u201cL\u201d or \u201cTi\u201d Stainless Steel?<\/h2>\n<p>[\/et_pb_text][et_pb_text background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">Despite of its name, <strong>stainless steel<\/strong> is a material that is susceptible to be corroded or oxidized. In short, what makes the stainless steel to get the \u201cstainless\u201d condition is the presence of at least 10 % chromium. A thin, continuous, transparent and self-healing chromium oxide film is formed on the surface of the steel, in such a way that it prevents oxygen penetrating, avoiding the progress of the oxidation. This phenomenon is called <strong>passivation<\/strong>.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243;][et_pb_image _builder_version=&#8221;3.21&#8243; src=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/06\/Corrosion-Intergranular-en-Aceros-Austeniticos_seccion1.jpg&#8221; alt=&#8221;How to avoid intergranular corrosion&#8221; title_text=&#8221;How to avoid intergranular corrosion&#8221; \/][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">This film is inert against many environmental conditions, while the passivation can be damaged by little changes in these conditions. <strong>One of the main problems of the austenitic stainless steel can be the intergranular corrosion.<\/strong> If a stainless steel sample is exposed for some time at high temperatures (between 450-800 \u00baC), chromium carbides are formed, precipitating at the grain boundaries and leaving the percentage of chromium in these areas below the minimum 10%, becoming the steel very sensitive to the corrosion process. This is known as \u201c<strong>sensitization<\/strong>\u201d. Moreover, under certain conditions (adverse environment or fluids, temperature, etc.), intergranular corrosion can occur.<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: justify;\">For example, this range of temperatures is reached, and is exceeded, during the welding process. If the subsequent cooling is slow, an area can be \u201csensitized\u201d in the HAZ or Heat Affected Zone in both sides of the weld seam. There are several solutions to \u201cfight\u201d against the described process, including:<\/p>\n<p>&nbsp;<\/p>\n<h3 style=\"padding-left: 30px;\"><span style=\"color: #35789b;\">To \u201cstabilize\u201d the steel by means of adding Titanium or Niobium<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p style=\"padding-left: 30px;\">During the cooling process, carbon forms Titanium or Niobium carbides instead of chromium carbides, thus enabling that the chromium content is enough to form the protecting film. This solution is very common in some countries, as Germany, although it can also cause problems. As an example, under certain welding conditions and high cooling rates a phenomenon known as \u201cknife life attack\u201d can take place.<\/p>\n<p>&nbsp;<\/p>\n<h3 style=\"padding-left: 30px;\"><span style=\"color: #35789b;\">To bring down the percentage of carbon atoms available to react with the chromium<\/span><\/h3>\n<p>&nbsp;<\/p>\n<p style=\"padding-left: 30px;\">The below TTS diagram for a type 304 stainless steel shows as the time the steel has to be in the critical temperature range to produce sensitization, increases as the carbon content goes down.<br \/>\nIn practice, if the carbon content is under 0.03 %, there will not be enough carbon atoms available to cause the precipitation of carbides. These steels are identified as \u201cL\u201d, \u201clow carbon\u201d stainless steels (316L, 304L).<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243;][et_pb_image _builder_version=&#8221;3.21&#8243; src=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/06\/Diagrama-TTS-acero-inoxidable-304.jpg&#8221; alt=&#8221;TTS diagram for 304 stainless steel&#8221; title_text=&#8221;TTS diagram for 304 stainless steel&#8221; \/][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">In conclusion, we can state that the performance of both types of steels are similar. Nevertheless, if we consider the other benefits of the \u201cL\u201d stainless steels (as weldability, availability, price, etc.), this solution emerges, on balance, as the best one.<\/p>\n<p style=\"text-align: justify;\"><em>References:&nbsp;<\/em><em>Aceros Inoxidables, Ing. Sergio G. Laufgang;&nbsp;<\/em><em>Soldadura de los aceros, Manuel Reina G\u00f3mez;&nbsp;<\/em><em>www.gewater.com<\/em><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=&#8221;1&#8243; fullwidth=&#8221;off&#8221; specialty=&#8221;off&#8221; prev_background_color=&#8221;#000000&#8243;][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text _builder_version=&#8221;3.21&#8243; text_orientation=&#8221;center&#8221;]<\/p>\n<h3>Recent technical documentation about our shell and tube heat exchangers<\/h3>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_blog _builder_version=&#8221;3.17.6&#8243; posts_number=&#8221;3&#8243; include_categories=&#8221;33&#8243; show_author=&#8221;off&#8221; show_date=&#8221;off&#8221; show_pagination=&#8221;off&#8221; fullwidth=&#8221;off&#8221; use_overlay=&#8221;on&#8221; hover_overlay_color=&#8221;rgba(0,0,0,0.46)&#8221; header_level=&#8221;h3&#8243; \/][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>One of the main problems of the austenitic stainless steel can be the intergranular corrosion. Despite of its name, stainless steel is a material that is susceptible to be corroded or oxidized<\/p>\n","protected":false},"author":2,"featured_media":2652,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[41],"tags":[],"class_list":["post-5813","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-heat-exchangers-technical-documentation"],"_links":{"self":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/5813"}],"collection":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/comments?post=5813"}],"version-history":[{"count":121,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/5813\/revisions"}],"predecessor-version":[{"id":29712,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/5813\/revisions\/29712"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media\/2652"}],"wp:attachment":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media?parent=5813"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/categories?post=5813"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/tags?post=5813"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}