{"id":21279,"date":"2017-09-02T12:38:12","date_gmt":"2017-09-02T10:38:12","guid":{"rendered":"https:\/\/www.sacome.com\/juntas-expansion-sistemas-escapes-grupos-electrogenos\/"},"modified":"2019-05-09T14:43:03","modified_gmt":"2019-05-09T12:43:03","slug":"expansion-joints-for-generation-sets-case-study","status":"publish","type":"post","link":"https:\/\/www.sacome.com\/en\/expansion-joints-for-generation-sets-case-study\/","title":{"rendered":"Expansion Joints for Generator Sets Case Study"},"content":{"rendered":"<p>[et_pb_section bb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; background_image=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Sistemas-de-escape-de-grupos-electrogenos_juntas.jpg&#8221; parallax=&#8221;on&#8221; parallax_method=&#8221;off&#8221; _builder_version=&#8221;3.0.63&#8243; next_background_color=&#8221;#ffffff&#8221;][et_pb_row admin_label=&#8221;row&#8221; custom_padding=&#8221;30px|0px|0px|0px&#8221; background_position=&#8221;&quot;&amp;quot;&amp;amp;quot;&amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;top_left&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;quot;&amp;amp;quot;&amp;quot;&quot;&#8221; 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animation=&#8221;bottom&#8221; text_orientation=&#8221;center&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.0.63&#8243; url_new_window=&#8221;off&#8221; use_icon=&#8221;off&#8221; use_circle=&#8221;off&#8221; use_circle_border=&#8221;off&#8221; icon_placement=&#8221;top&#8221; use_icon_font_size=&#8221;off&#8221; background_layout=&#8221;light&#8221; border_style=&#8221;solid&#8221; image_max_width=&#8221;100%&#8221; \/][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=&#8221;row&#8221; custom_padding=&#8221;0px|0px|0px|0px&#8221; background_position=&#8221;&quot;&amp;quot;&amp;amp;quot;&amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;top_left&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;amp;quot;&amp;amp;amp;amp;quot;&amp;amp;amp;quot;&amp;amp;quot;&amp;quot;&quot;&#8221; 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background_layout=&#8221;dark&#8221; text_orientation=&#8221;center&#8221; border_style=&#8221;solid&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_size=&#8221;initial&#8221; _builder_version=&#8221;3.0.63&#8243; background_color=&#8221;rgba(53,120,155,0.66)&#8221; module_alignment=&#8221;center&#8221;]<\/p>\n<h2 style=\"font-size: 40px; font-weight: 300;\">Metal Expansion Joints for Generator Sets<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=&#8221;1&#8243; fullwidth=&#8221;off&#8221; specialty=&#8221;off&#8221; prev_background_color=&#8221;#000000&#8243;][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>What is a generator set used for?<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">A <strong>generator set<\/strong> transforms the <strong>thermal energy<\/strong> coming from a <strong>fuel engine <\/strong>into <strong>mechanical energy<\/strong> by turning a shaft, and then in <strong>electrical energy<\/strong> in the form of alternating current.<\/p>\n<p>There are three main reasons for buying this type of equipment:<\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Solving problems of power supply in remote areas where the conventional electric network doesn\u2019t come up or gets often cut off.<\/li>\n<\/ul>\n<\/li>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>&nbsp;When more electrical power is required than that provided by the network.<\/li>\n<li>As a protection mechanism against possible regular losses of power of the electric network, that can cause significant economic losses and even endanger the life of people.<\/li>\n<\/ul>\n<\/li>\n<p style=\"text-align: justify;\">In addition, it will also be necessary to install this type of systems when it\u2019s requested by the legal framework.<\/p>\n<\/ul>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>Parts of a generator set<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">A generator set consists mainly of an <strong>internal combustion engine<\/strong> and an <strong>alternator<\/strong>.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5394\" src=\"https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Partes-de-un-grupo-electrogeno.jpg\" alt=\"Sistemas de escape para grupos electr\u00f3genos\" width=\"410\" height=\"180\" srcset=\"https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Partes-de-un-grupo-electrogeno.jpg 410w, https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Partes-de-un-grupo-electrogeno-300x132.jpg 300w\" sizes=\"(max-width: 410px) 100vw, 410px\" \/><\/p>\n<p style=\"text-align: center;\"><em>(1) Engine; (2) Alternator; (3) Fuel Tank; (4) Voltage Regulator; (5) Exhaust and Cooling System; (6) Lubrication System; (7) Battery charger; (8) Control panel; (9) Bench<\/em><\/p>\n<p>Other elements that are part of the generator sets are:<\/p>\n<ul>\n<li>Fuel tank.<\/li>\n<li>Voltage regulator.<\/li>\n<li><strong>Exhaust system<\/strong>.<\/li>\n<li>Cooling system.<\/li>\n<li>Lubrication system.<\/li>\n<li>Battery charger.<\/li>\n<li>Control Panel.<\/li>\n<li>A bench.<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">The <strong>engine<\/strong> (that can be gasoline-powered, but it can also be fuelled with natural gas, diesel or propane) provides the <strong>mechanical energy<\/strong> required for the operation of the <strong>generator set<\/strong>, being this energy used by the shielded alternator to <strong>generate electricity<\/strong>, as the output power of the equipment.<\/p>\n<p style=\"text-align: justify;\">The choice of fuel depends on many factors such as the cost and availability, power of the generator set or scope of application (residential, commercial or industrial).<\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>Importance of the exhaust system<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">Inside the <strong>exhaust system<\/strong> we have several main elements: exhaust pipe, flexible element to compensate dilatations and contractions, ceiling fixing and a silencer. Its main function is the <strong>evacuation of high temperature gases<\/strong> that come from the <strong>engine<\/strong> as silently as possible.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5397\" src=\"https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Sistemas-de-gases-de-escape.jpg\" alt=\"Juntas de expansi\u00f3n para sistemas de escape de grupos electr\u00f3genos\" width=\"267\" height=\"209\"><\/p>\n<p style=\"text-align: center;\"><em>(1) Metal mesh; (2) <a href=\"https:\/\/www.sacome.com\/wp-content\/uploads\/2018\/04\/Metal-Expansion-Joints-and-Compensators-for-Generators-Sets-Data-Sheet.pdf\" target=\"_blank\" rel=\"noopener\"><strong><span style=\"color: #35789b;\">Expansion joint<\/span><\/strong><\/a>; (3) 3-point fixing; (4) Insulation with mineral wool; (5) Silencer; (6) Flexible coupling; (7) Fiberglass texture.<\/em><\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>Solution to efficiency problems in generator sets<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">Maximum power levels are always expected from the <strong>turbocharger<\/strong>, <strong>improving fuel efficiency<\/strong>, as well as having <strong>better air quality<\/strong> and <strong>the lowest noise levels<\/strong> in the engine room. By isolating vibrations and absorbing normal movements, we can minimize the stresses on the screws, cast or welded elements, elbows, etc., thus drastically reducing the risk of cracks in manifolds as well as preventing damages to the turbocharger.<\/p>\n<p style=\"text-align: justify;\">SACOME designs and manufactures <strong>complete systems of metal expansion joints<\/strong> with <strong>special designs<\/strong> and <strong>customized configurations<\/strong>, which make it possible to keep the pressure, stresses and movements throughout the service life of the equipment. This also includes modifications and substitutions for both, new and old engines.<\/p>\n<p style=\"text-align: justify;\">Ultimately, many generator sets manufacturers use<strong> metal expansion joints<\/strong> in their exhaust manifolds. SACOME manufactures and stores these units for many models from the most important manufacturers.<\/p>\n<p style=\"text-align: justify;\">Our company is qualified to manufacture these models of metal expansion joints, totally or partially, on the basis of samples or drawings. An adequate stock ensures, in most cases, a <strong>quick delivery time<\/strong> of the metal expansion required with the corresponding connection and accessories under the customer specifications: flanges, clamps, ferrules, purge accessories, anchors, tie rods, etc.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243;][et_pb_image _builder_version=&#8221;3.21&#8243; src=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/06\/Compensador-simple-sin-tirantes-con-bridas-giratorias-SGO-SACOME.png&#8221; alt=&#8221;Metal expansion joint with loose flanges.&#8221; title_text=&#8221;Metal expansion joint with loose flanges.&#8221; \/][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243;][et_pb_image _builder_version=&#8221;3.21&#8243; src=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2019\/04\/Junta-de-expansion-metalica-para-grupos-electrogenos_SGO.png&#8221; alt=&#8221;Metal expansion joint with loose flanges.&#8221; title_text=&#8221;Metal expansion joint with loose flanges.&#8221; \/][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243;][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<h2>Customized Designs<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">On the other hand, in some cases, it is very difficult to find <strong>spare parts<\/strong> or <strong>updated parts for generator sets<\/strong> of the old models. <strong>SACOME<\/strong> has improved <strong>customized designs<\/strong> adapted to many old <strong>exhaust systems<\/strong>. This ability to adapt the designs will certainly allow you to take advantage of the<strong> maximum performance<\/strong> of your <strong>generator sets<\/strong> in place.<\/p>\n<p style=\"text-align: justify;\">Sometimes the best option may be the <strong>repairment of the expansion joint<\/strong> or the <strong>complete exhaust system<\/strong> can also be carried out when this is the best option. After the inspection of your equipment by one of the our technicians, their first consideration will be to determine the cause of the failure and correct it, if possible, without considering new design changes.<\/p>\n<blockquote><p><strong>SACOME is a regular supplier for the main manufacturers of generators and engines<\/strong>.<\/p><\/blockquote>\n<p style=\"text-align: justify;\">SACOME has been manufacturing metal expansion joints since 1978, with more than 40 years of <strong>technical background and know-how<\/strong> in the sector. In addition, our technical department is made up of engineers with a long expertise in this field and we are specialists in offering <strong>customized solutions<\/strong>, according to the needs of each of our clients.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;1_3&#8243;][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243;][et_pb_image _builder_version=&#8221;3.21&#8243; src=&#8221;https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/09\/Juntas-de-expansion-para-grupos-electrogenos.jpg&#8221; alt=&#8221;Metal expansion joint with loose flanges for generator sets.&#8221; title_text=&#8221;Metal expansions joints  for generator sets.&#8221; \/][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243;][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text _builder_version=&#8221;3.21&#8243;]<\/p>\n<p style=\"text-align: justify;\">We perform a <strong>rigorous mechanical calculation <\/strong>for each of the offers. This make possible the absence of any kind of problems in the <strong>metallic compensators <\/strong>supplied during all these years. Therefore, the <strong>proper operation<\/strong> of our <strong>metal expansion joints<\/strong> and <strong>compensators<\/strong> is more than assured. In addition, a <strong>quick development drawings<\/strong> and <strong>efficient manufacturing<\/strong> allows us to offer <strong>short delivery times<\/strong>.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_blurb _builder_version=&#8221;3.21&#8243; use_icon_font_size=&#8221;on&#8221; background_size=&#8221;contain&#8221; text_orientation=&#8221;justified&#8221; saved_tabs=&#8221;all&#8221; font_icon=&#8221;%%47%%&#8221; icon_font_size=&#8221;46px&#8221; max_width_tablet=&#8221;50px&#8221; use_icon=&#8221;on&#8221; url=&#8221;https:\/\/www.sacome.com\/en\/sgo-metal-expansion-joints-for-generator-sets\/&#8221; header_level=&#8221;h2&#8243;]<\/p>\n<h2 style=\"font-size: 20px; text-align: center;\"><span style=\"color: #35789b;\"><a href=\"https:\/\/www.sacome.com\/en\/sgo-metal-expansion-joints-for-generator-sets\/\" rel=\"noopener\" target=\"_blank\">SGO | Metal Expansion Joint for Generator Sets<\/a><\/span><\/h2>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>SACOME designs and manufactures complete systems of metal expansion joints with special designs and customized configurations, which make it possible to keep the pressure, stresses and movements throughout the service life of the equipment. <\/p>\n","protected":false},"author":2,"featured_media":26626,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[53],"tags":[],"class_list":["post-21279","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-expansion-joints-case-studies"],"_links":{"self":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/21279"}],"collection":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/comments?post=21279"}],"version-history":[{"count":86,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/21279\/revisions"}],"predecessor-version":[{"id":29805,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/21279\/revisions\/29805"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media\/26626"}],"wp:attachment":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media?parent=21279"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/categories?post=21279"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/tags?post=21279"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}