{"id":10333,"date":"2017-09-25T18:45:40","date_gmt":"2017-09-25T16:45:40","guid":{"rendered":"https:\/\/www.sacome.com\/case-study-margarine-remelters-heat-exchangers\/"},"modified":"2019-01-08T13:49:15","modified_gmt":"2019-01-08T12:49:15","slug":"case-study-margarine-remelters-heat-exchangers","status":"publish","type":"post","link":"https:\/\/www.sacome.com\/en\/case-study-margarine-remelters-heat-exchangers\/","title":{"rendered":"Margarine Remelters Heat Exchangers"},"content":{"rendered":"

[et_pb_section bb_built=”1″ admin_label=”section” background_image=”https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/07\/Fludificacion-de-Margarina.jpg” parallax=”on” parallax_method=”off” _builder_version=”3.0.63″ next_background_color=”#ffffff”][et_pb_row admin_label=”row” custom_padding=”30px|0px|0px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.0.63″][et_pb_column type=”4_4″][et_pb_blurb admin_label=”Blurb” animation=”bottom” text_orientation=”center” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.0.63″ url_new_window=”off” use_icon=”off” use_circle=”off” use_circle_border=”off” icon_placement=”top” use_icon_font_size=”off” background_layout=”light” border_style=”solid” image_max_width=”100%” \/][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=”row” custom_padding=”0px|0px|0px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial”][et_pb_column type=”4_4″][et_pb_text admin_label=”Text” background_layout=”dark” text_orientation=”center” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″ background_color=”rgba(0,0,0,0.28)” module_alignment=”center”]<\/p>\n

Corrugated Tube Heat Exchangers for Remelting Margarine<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ admin_label=”section” custom_padding=”54px|0px|0px|0px” prev_background_color=”#000000″ next_background_color=”#000000″][et_pb_row admin_label=”row” custom_padding=”27px|0px|41px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial”][et_pb_column type=”1_2″][et_pb_text admin_label=”Text” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

Margarine Remelters Heat Exchangers Case Study: Backgorund<\/h2>\n

 <\/p>\n

A world leading company<\/strong> of the food and chemical industry<\/strong> contacted SACOME<\/strong> to solve the corrosion problem<\/strong> in an existing heat exchanger<\/strong> intended for the remelting of margarine<\/strong> for its further reprocessing.<\/p>\n

Several difficulties were involved in this application, not only the choice of the most suitable material<\/strong> but also an accurate interpretation of the thermal performance of margarine<\/strong>, a semi-solid product that must change into liquid state to be reprocessed.<\/p>\n

Other geometries could be used, as scraped surface heat exchangers, but their higher initial and operational costs, or the mechanical problems of the seals, make the tubular heat exchanger<\/strong> <\/a>to be an attractive solution to bear in mind.<\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″][et_pb_text admin_label=”Text” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

The solution: SACOME Corrugated Tube Heat Exchangers<\/h2>\n

 <\/p>\n

With the report and analysis from the UPCT<\/strong> (Universidad Polit\u00e9cnica de Cartagena) an optimised thermal design<\/strong><\/a> from the required exchange area<\/strong> viewpoint was proposed, ensuring a correct performance of the tubular heat exchanger<\/strong>.<\/p>\n

Based on our more than 40 references with margarine applications<\/a><\/strong>, the engineers from our Technical Department checked different configurations of our corrugated tube heat exchangers<\/strong><\/a><\/span> until proposing the one most suited to the client\u00b4s specifications.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row custom_padding=”12px|0px|27px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial”][et_pb_column type=”4_4″][et_pb_divider color=”#e9e9e9″ show_divider=”on” height=”5″ divider_weight=”2px” disabled_on=”on|on|off” \/][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ admin_label=”section” custom_padding=”0px|0px|0px|0px” prev_background_color=”#000000″ next_background_color=”#000000″][et_pb_row admin_label=”row” custom_padding=”0px|0px|0px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial”][et_pb_column type=”4_4″][et_pb_text background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

Margarine Remelting Process<\/h2>\n

 <\/p>\n

Margarine<\/strong> is a water-in-oil emulsion<\/strong> in which the water phase is finely spread in the form of droplets in the continuous animal or vegetable fat phase. This product is produced in different stages, as preparation of the water and fat phase, emulsion preparation, pasteurization stage, chilling-crystallization and packing or filling.<\/strong><\/p>\n

 <\/p>\n

\"Margarine<\/p>\n

\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ fullwidth=”off” specialty=”off” prev_background_color=”#000000″ next_background_color=”rgba(233,233,233,0.38)”][et_pb_row][et_pb_column type=”4_4″][et_pb_text _builder_version=”3.17.6″]<\/p>\n

Material Specifications<\/h2>\n

 <\/p>\n

The existing heat exchanger, manufactured in a standard austenitic stainless steel as 316L, was facing a corrosion process so we decided to ask for a\u00a0sample\u00a0<\/strong>to the client to analyse it and recommend a\u00a0suitable material<\/strong>.<\/p>\n

Thanks to our close\u00a0relation with the UPCT<\/span>\u00a0<\/strong>(Universidad Polit\u00e9cnica de Cartagena<\/strong>)\u00a0SACOME\u00a0could draw conclusion about the origin of corrosion in order to avoid it in future designs.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=”1_4″][et_pb_image _builder_version=”3.0.63″ src=”https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/04\/Puntos-de-Corrosion-Corrosion-Pitting.jpg” show_in_lightbox=”off” url_new_window=”off” use_overlay=”off” sticky=”off” align=”left” always_center_on_mobile=”on” border_style=”solid” force_fullwidth=”off” alt=”Pitting corrosion” title_text=”Pitting corrosion” animation_style=”slide” animation_duration=”500ms” animation_intensity_slide=”10%” animation_direction=”left” show_bottom_space=”on” \/][\/et_pb_column][et_pb_column type=”1_2″][et_pb_text _builder_version=”3.16.1″]<\/p>\n

The experts of the UPCT<\/strong><\/a> did different analysis to the sample with signs of corrosion provided by our client, as\u00a0chemical analysis by spectrography, macro and micrograph<\/strong>, concluding that the sample presented localised (pitting type) corrosion due to the combination of\u00a0high percentage of chlorides\u00a0<\/strong>(from the high content of salt of more than 1%) and\u00a0high process temperatures<\/strong>.
\nThe technicians from the UPCT analysed some comparative figures about the response from several stainless steels (both austenitic and austenitic ferritic type), not only against\u00a0pitting corrosion<\/strong>, but also against\u00a0crevice corrosion<\/strong>,\u00a0stress corrosion cracking<\/strong>\u00a0or\u00a0intergranular corrosion<\/strong>.<\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″][et_pb_image _builder_version=”3.0.63″ src=”https:\/\/www.sacome.com\/wp-content\/uploads\/2017\/04\/Corrosion-galvanica.jpg” show_in_lightbox=”off” url_new_window=”off” use_overlay=”off” sticky=”off” align=”left” always_center_on_mobile=”on” border_style=”solid” force_fullwidth=”off” alt=”Galvanic Corrosion” title_text=”Galvanic Corrosion” animation_style=”slide” animation_duration=”500ms” animation_intensity_slide=”10%” animation_direction=”left” show_bottom_space=”on” \/][\/et_pb_column][\/et_pb_row][et_pb_row][et_pb_column type=”4_4″][et_pb_text _builder_version=”3.17.6″]<\/p>\n

Furthermore, our technicians studied the response of different materials against different kinds of localised corrosion, taking into account the pH<\/strong> and Cl- content<\/strong> of the product.<\/p>\n

On the basis of these figures, but also taking into account the commercial stainless steels available in the industry, the engineers from SACOME chose the most suitable material quality, among one of the duplex<\/strong> one proposed.<\/p>\n

 <\/p>\n

In margarine remelters, corrosion problems must be avoided with a correct selection of materials. <\/strong><\/em><\/p><\/blockquote>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ custom_padding=”0px|0px|54px|0px” transparent_background=”off” background_color=”rgba(233,233,233,0.38)” allow_player_pause=”off” inner_shadow=”off” parallax=”off” parallax_method=”off” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” make_equal=”off” use_custom_gutter=”off” _builder_version=”3.0.63″ prev_background_color=”#ffffff” next_background_color=”#ffffff”][et_pb_row custom_padding=”33px|0px|0px|0px” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.0.63″][et_pb_column type=”4_4″][et_pb_text background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

Product Specifications<\/h2>\n

 <\/p>\n

The fat blend in margarine<\/strong> consists of a mixture of single oils, emulsifiers, lecithin, flavors and other minor ingredients dissolved in the blend, as colorants or anti-oxidants, while the water-phase can have variable contents of salt.
\nThis such varying composition and the phase changes involved in the heating of margarine<\/strong>, made it necessary to do a rheological analysis<\/strong> of the product, in order to be able to do an accurate thermal design<\/strong> of the heat exchange<\/strong>r.
\nThat is why we asked also the client for a product sample, thanks to which we could get a full analysis of the thermal properties at different temperatures in the laboratories of the UPCT.<\/p>\n

 <\/p>\n

\n

The modelling of the melting & crystallization process, the latent heat and the heat capacity, are essential features for the subsequent thermal design of the heat exchanger. <\/strong><\/em><\/p>\n<\/blockquote>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ fullwidth=”off” specialty=”off” prev_background_color=”rgba(233,233,233,0.38)” next_background_color=”#000000″][et_pb_row][et_pb_column type=”4_4″][et_pb_text _builder_version=”3.0.63″ background_layout=”light” text_orientation=”left” border_style=”solid”]<\/p>\n

Margarine Remelters Heat Exchangers Design<\/h2>\n

 <\/p>\n

[\/et_pb_text][et_pb_text background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

For this project we designed and manufactured our S-TFM-I Tubular Heat Exchanger<\/span>,<\/strong><\/a> <\/span>with the following maun features:<\/p>\n

[\/et_pb_text][et_pb_toggle title=”Multitubular Geometry” _builder_version=”3.17.6″]<\/p>\n

The multi-tubular geometry<\/strong> consists of a tube bundle\u00a0 where the crude oil<\/strong> is processed on the tube side<\/strong> and the refined oil<\/strong> is processed on the shell side<\/strong>.<\/p>\n

\"Margarine<\/p>\n

 <\/p>\n

[\/et_pb_toggle][et_pb_toggle title=”Flanged tubesheet design” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

The flanged tubesheet<\/strong> allows an easy removal of the reductions, thus making easy the inspection and cleaning tasks<\/strong> of the inner tubes.<\/p>\n

\"Flanged<\/p>\n

[\/et_pb_toggle][et_pb_toggle title=”Sterile Flanges” use_border_color=”off” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

Our Projects Department designed custom made sterile flanges<\/strong>, taking care with the type and location of the gaskets.<\/p>\n

[\/et_pb_toggle][et_pb_toggle title=”Crevice-free design” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.17.6″]<\/p>\n

Our technical staff performed a design with total absence of dead zones.<\/strong> This doesn\u2019t only allow a hygienic design, but also avoids the appearance of crevice corrosion<\/strong>, what is a key point for a product with such high content in chlorides<\/strong>.<\/p>\n

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Key Figures<\/p>\n

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Process Flowrate (Kg\/h)<\/p>\n

 <\/p>\n

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Initial Temperature (\u00b0C)<\/p>\n

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Final Temperature (\u00b0C)<\/span><\/p>\n

 <\/p>\n

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Thermal Duty (Kcal\/h)<\/span><\/p>\n

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Pressure Drop (bar)<\/p>\n

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Floor Space (mm)<\/p>\n

[\/et_pb_text][et_pb_number_counter number=”300 x 1.300 x 6.700″ percent_sign=”off” title_font_size=”25px” title_text_color=”#000000″ number_font_size=”25px” number_text_color=”#35789b” number_line_height=”1px” custom_padding=”5px|5px|5px|5px” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.0.63″ background_layout=”light” border_style=”solid” \/][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ fullwidth=”off” specialty=”off” prev_background_color=”#000000″ next_background_color=”#000000″][et_pb_row][et_pb_column type=”4_4″][et_pb_divider _builder_version=”3.0.63″ show_divider=”on” color=”#35789b” divider_style=”solid” divider_position=”top” hide_on_mobile=”on” disabled_on=”on|on|off” \/][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section bb_built=”1″ admin_label=”section” background_color=”#ffffff” custom_padding=”0px|0px|0px|0px” _builder_version=”3.0.63″ prev_background_color=”#000000″][et_pb_row admin_label=”row” custom_padding=”0px|0px|0px|0px” background_color=”#e9e9e9″ parallax_method_1=”off” background_position=”top_left” background_repeat=”repeat” background_size=”initial”][et_pb_column type=”4_4″][et_pb_cta admin_label=”Call To Action” title=”Do you need remelting margarine heat exchangers?” button_url=”https:\/\/www.sacome.com\/en\/contact\/” button_text=”Contact Us!” background_color=”#ffffff” background_layout=”light” background_position=”top_left” background_repeat=”repeat” background_size=”initial” _builder_version=”3.0.63″ url_new_window=”off” use_background_color=”on” border_style=”solid” custom_button=”off” button_letter_spacing=”0″ button_icon_placement=”right” button_letter_spacing_hover=”0″ button_text_size__hover_enabled=”off” button_text_size__hover=”null” button_one_text_size__hover_enabled=”off” button_one_text_size__hover=”null” button_two_text_size__hover_enabled=”off” button_two_text_size__hover=”null” button_text_color__hover_enabled=”off” button_text_color__hover=”null” button_one_text_color__hover_enabled=”off” button_one_text_color__hover=”null” button_two_text_color__hover_enabled=”off” button_two_text_color__hover=”null” button_border_width__hover_enabled=”off” button_border_width__hover=”null” button_one_border_width__hover_enabled=”off” button_one_border_width__hover=”null” button_two_border_width__hover_enabled=”off” button_two_border_width__hover=”null” button_border_color__hover_enabled=”off” button_border_color__hover=”null” button_one_border_color__hover_enabled=”off” button_one_border_color__hover=”null” button_two_border_color__hover_enabled=”off” button_two_border_color__hover=”null” button_border_radius__hover_enabled=”off” button_border_radius__hover=”null” button_one_border_radius__hover_enabled=”off” button_one_border_radius__hover=”null” button_two_border_radius__hover_enabled=”off” button_two_border_radius__hover=”null” button_letter_spacing__hover_enabled=”on” button_letter_spacing__hover=”0″ button_one_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover=”null” button_two_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover=”null” button_bg_color__hover_enabled=”off” button_bg_color__hover=”null” button_one_bg_color__hover_enabled=”off” button_one_bg_color__hover=”null” button_two_bg_color__hover_enabled=”off” button_two_bg_color__hover=”null”]<\/p>\n

Our Technical Staff shall be delighted to provide you with detailed information<\/h3>\n

[\/et_pb_cta][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Margarine Remelters Heat Exchangers. Tubular heat exchanger with corrugated tubes, intended for the remelting of margarine and margarine reprocessing.<\/p>\n","protected":false},"author":2,"featured_media":4310,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[52],"tags":[],"class_list":["post-10333","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-heat-exchangers-case-studies"],"_links":{"self":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/10333"}],"collection":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/comments?post=10333"}],"version-history":[{"count":191,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/10333\/revisions"}],"predecessor-version":[{"id":28120,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/posts\/10333\/revisions\/28120"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media\/4310"}],"wp:attachment":[{"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/media?parent=10333"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/categories?post=10333"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.sacome.com\/en\/wp-json\/wp\/v2\/tags?post=10333"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}